Postalloy® DuraMang™ 2850-FCO

Postalloy® DuraMang™ 2850-FCO is a work-hardening austenitic manganese flux-cored, open-arc wire, alloyed with chromium and nickel for improved weld deposit properties over standard manganese alloys. It is designed for buildup, hardfacing and fabricating of manganese steel. Deposits are very tough, and work-harden rapidly in service as plastic deformation occurs during impact.

Specifications

Product Type

  • Wire
  • Flux-cored
  • Open-arc

Applications

  • Crusher jaws
  • Hammer mill hammers
  • Cones and roll shells
  • Impact breaker bars
  • Gyratory crusher mantels
  • Joining of manganese steel components

Weld Deposit Properties

Tensile Strength:
120,000 psi
Yield Strength:
75,000 psi
Elongation:
45%
Hardness as deposited:
15-20Rc
Work hardens to service to:
45-55RC
Can be flame cut

Welding Parameters

Current Type: DC Electrode Positive

Volts Amps Diameter Stick Out
19-27 100-200 045" (1.1mm) 3/4"-1 "(19-25mm)
23-28 150-300 1/16" (1.6mm) 1"-1¼"(25-32mm)
25-29 240-400 3/32" (2.4mm) 1"-1½"(25-38mm)
23-30 240-400 7/64" (2.8mm) 1½"(38mm)

Welding Procedure:

Out-of-position - When welding out-of-position it is best to use a shielding gas of 100% CO2 at 40-45 cfh and DC Straight Polarity. Welding should proceed vertical-down with 1" wide weave beads.

Product Equivalent:

Electrode: Postalloy® 205

Packaging Options

Diameter Standard Packaging Standard Packaging Available
.045" (1.1mm) 25 lb (11.30kg) spool 220 lb (99,80kg) drum
1/16" (1.6mm) 25 lb (11.30kg) spool 220 lb (99,80kg) drum
3/32" (2.4mm) 55 lb (25kg) coil 220 lb (99,80kg) drum
7/64" (2.8mm) 55 lb (25kg) coil 220 lb (99,80kg) drum